Roxul Industrial Insulation Process Manuel d'utilisateur

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Industrial Insulation Process Manual
Industrial Insulation
Process Manual
Industrial & Mechanical Installation Guidelines
ROXUL INC.
420 Bronte Street South,
Suite 105,
Milton, ON L9T 0H9
T: 1 800 265 6878
www.roxul.com
®/TM: US - owner Rockwool International A/S used under license; Canada - owner Roxul Inc.
DISCLAIMER AND LIMITATION OF LIABILITY: The statements and data contained in this brochure are for general information purposes ONLY. They are NOT specific technical
recommendations as to any particular design or application and the ultimate determination as to product suitability is the sole responsibility of
the installer or end user. Although the
information contained herein, including ROXUL product descriptions, is believed to be correct at the time of publication, accuracy cannot be guaranteed. ROXUL fully reserves the right
to make product specification changes, without notice or obligation, and to modify or discontinue any of its products at any time. In no event shall ROXUL be liable for any di
rect,
indirect, or consequential damages of any kind arising from information contained in this brochure, including, but not limited to, claims for loss of profits, business interruption, or
damages to business reputation. This limitation of liability shall apply to all claims whether those claims are based in contract, tort, or any legal cause of action.
Surface Burning Characteristics: ULC Listed
to Canadian Standard CAN/ULC S102 ;
UL Classified to UL 723
A Global Leader
ROXUL Inc. is part of ROCKWOOL International, the largest
producer of stone wool insulation, which is made from natural
basalt rock and recycled material. ROCKWOOL International was
founded in 1909 and today operates worldwide with more than
9,800 employees, with over 28 factories across three continents.
ROCKWOOL has over 75 years in the insulation business and for
25 years ROXUL
®
has been serving the North American market,
manufacturing stone wool insulation products for residential,
commercial, industrial and OEM applications.
ROXUL is the Better Insulation
ROXUL is an innovative insulation offering a world of green
features. When ROXUL is the specified insulation, companies will
receive a superior product along with the technical expertise of the
ROXUL team to meet all insulation requirements.
Environmentally Sustainable
Our stone wool production process utilizes some of the most
advanced technology available. The last decade has seen a new
generation of ROXUL manufacturing facilities that are designed to
lower our environmental footprint. These endeavors have
included the capture and recycle rainwater, reduction in energy
consumption, and zero waste to landfill by the recycling of raw
materi
als back into the production process. ROXUL facilities also
use natural lighting and re-purpose water used during the
manufacturing process to minimize the impact on the environment
and surrounding community resources.
ROXUL insulation is created using naturally occurring, inorganic
raw materials and reuses waste from other manufacturers as well
as from our plants. Stone wool insulation is noncombustible and
achieves its thermal performance without the use of blowing
agents. The products therefore do not off-gas over time,
contributing to a sustainable environment.
Each ROXUL plant uses a varying combination of new and recycled
content in order to remain efficient and environmentally friendly.
ROXUL is committed to improving our overall efficiencies which
further solidifies our commitment to environmen
tal stewardship
within the organization.
For further details contact your ROXUL sales representative.
Please visit www.roxul.com for the latest information.
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Résumé du contenu

Page 1 - Process Manual

Industrial Insulation Process Manual Industrial Insulation Process Manual Industrial & Mechanical Installation GuidelinesROXUL INC.420 Bronte Stre

Page 2 - Contents

System solutions1Industrial insulationSystem solutions

Page 3

m) ISO Headquartered in Switzerland, the International Organization for Standardization (Organization internationale de normalisation), widely known a

Page 4

2.1 Norms & Standards2.1.2 Insulation specificationo) British standard British Standards are produced by BSI British Standards, a division of BSI

Page 5

p) NF (Norme Française) markThe NF mark is an official French quality mark, issued by the Association Française de Normalisation (French Association

Page 6

2.1 Norms & Standards2.1.2 Insulation specificationGeneralNF EN ISO 7345July 1996Thermal insulation – Physical quantities and definitionsNF EN ISO

Page 7 - Insulation Process Manual

Test standardNF EN 1602July 1997Thermal insulating products for building applications – Determination of the apparent densityNF EN 826September 1996Th

Page 8 - Flow Of Energy

2.1 Norms & Standards2.1.2 Insulation specificationq) Unified Technical Document (Document Technique Unifié, DTU) Object and scope of the DTUsA

Page 9 - Business Areas:

2.1.3 Relevant guidelines & standards for the industrial/mechanical insulation industry in North AmericaIn North America there are no regulations

Page 10 - System solutions

2.1 Norms & Standards2.1.4 Relevant guidelines & standards for the industrial/mechanical insulation industry in Europeb) Quality AssuranceI

Page 11

c) RAL quality markRTI Import stone wool insulation products bear the RAL quality mark. They are therefore subject, in addition to the stringent crite

Page 12 - 1. System solutions

2.1 Norms & Standards2.1.6 Relevant guidelines & standards for the industrial/mechanical insulation industry in GermanyRock wool

Page 14

2. Theory2.2 Product properties & test methodsThe requirements for industrial insulation are high and varied. Piping, boilers, storage tanks requ

Page 15 - 1.1 Planning and preparation

2.2 Product properties & test methods2.2.1 Fire behaviorSmoke intensitySmoke intensity is only tested in the classes from A2 toD. There are 3 i

Page 16 - Planning and

2.2.2 Thermal conductivityThe material property defining heat flow through an insulation material is thermal conductivity, “λ” (or “k“). It indicates

Page 17

2.2 Product properties & test methods2.2.2 Thermal conductivityThermal conductivityApparent densityFundamental dependency of the thermal conduct

Page 18

Thermal conductivities for industrial/mechanical insulation can be measured according to thetest methods below.Guarded hot plate apparatus test metho

Page 19 - B. Safety aspects

2.2 Product properties & test methods2.2.3 Maximum service temperatureThe temperature at which an insulation material is used should be within t

Page 20

According to BS 3958 “standard specification for thermal insulation materials”, the insulation material shall maintain its general form and shall not

Page 21 - Increasing the insulation

2.2 Product properties & test methods2.2.3 Maximum service temperatureApplication of maximum service temperatureThe practical application of the

Page 22

2.2.4 Water leachable chloride contentThe corrosion resistance of steel is increased by the addition of alloying elements such as chromium, nickel and

Page 23 - 1.1.3 Corrosion prevention

2.2 Product properties & test methods2.2.4 Water leachable chloride contentASTM C795 “Standard Specification for Thermal Insulation for Use in C

Page 24

Table of contents1.1 Planning and preparation 111.1.1 Decision criteria for the design of an insulation system 11 A. Functional requirements 12

Page 25

EN 1609 & EN 13472 Partial immersion Tested in accordance with two mineral wool standards, e.g. the EN 1609 standard for boards (slabs) and the DI

Page 26

2.2 Product properties & test methods2.2.5 Water repellencyASTM C1104 / 1104M“Standard Test Method for Determining the Water Vapor Sorption of U

Page 27 - 1.2 Insulation of piping

2.2.9 DensityThe density of mineral wool products is the amount of fibers per cubic foot. Special care should be taken when comparing only the densiti

Page 28

2.3 Bases for thermal calculations2. TheoryThe following sections outline a number of definitions and approaches to heat transfer calculations. Deta

Page 29

across a unit thickness of material). The unit of thermal conductivity is BTU.in/hr∙ft2∙°F (W/m∙K). λ =(Q ⁄ t)A·(∆T ⁄ L)A

Page 30 - Insulation

2.3 Bases for thermal calculations2.3.1 Heat Transfer – ASTM C168 and C680 (North American basis and terms)Surface CoefficientSurface Coefficient (

Page 31

2.3.2 Heat transfer (European basis and terms) TermsHeat quantity QThe heat quantity is the thermal energy that is supplied to or dissipates

Page 32

2.3 Bases for thermal calculations2.3.2 Heat transfer (European basis and terms)Heat transfer resistance 1/αThe heat transfer resistance “1/α” is th

Page 33

°CThe following symbols are used in this calculation:qR Heat flow density per m pipe W/mϑM Temperature of the medium in °CϑL Ambient temperature

Page 34

1.2 Insulation of pipingThe rate of radiation depends on factors such as the material of the cladding (emission ratio ε), the surface temperature and

Page 35

Notes10

Page 36

3Industrial insulationTablesTables

Page 38 - B. Support construction

Table of contents3.1 Units, conversion factors and tables 1303.1.1a Symbols, definitions and units (US Convention) 1303.1.1b Symbols, definitions

Page 39

3. Tables3.1 Units, conversion factors and tables3.1.1a Symbols, definitions and units (US Convention)Symbol Definition US Unit NotesA Area ft2L Len

Page 40

Units, conversion factors and tablesSymbol Definition US Unit NotesR Thermal resistancehr.ft2.°F/BTU linear orientationhr.ft.°F/BTU cylindrical orient

Page 41

3.1 Units, conversion factors and tables3.1.1b Symbols, definitions and units (European Convention)Symbol Definition UnitA Area m2b Length mC12Radiat

Page 42

Units, conversion factors and tables3.1.2 Mathematical symbolsSymbol Definition UnitαLinear expansion coefficient K-1ΛThermal conductance W/(m2 ⋅ K)λT

Page 43

3.1 Units, conversion factors and tables3.1.3 SI pre-fixesDecimal parts and multiples of units are conveyed by means of prefixes and corresponding sym

Page 44 - Leakages

Units, conversion factors and tables3.1.5 SI unitsThe International System of Units, also referred toas SI (Abbreviation for French: Système Internat

Page 45

3.1 Units, conversion factors and tables3.1.6a SI derived units with special names (European units)Name Symbol Quantity Unit Expression in terms of o

Page 46 - 1.2.9 Reducers

Planning and preparation1.1 Planning and preparationThe design of a suitable insulation system for industrial installations is a major factor for its

Page 47

Units, conversion factors and tables3.1.6b SI derived units with special names (US units)Name Symbol Quantity (US) Unit Expression in terms of origin

Page 48 - 1.2.11 Tracing

3.1 Units, conversion factors and tables3.1.7 Compound units derived from SI-unitsName Quantity Symbol Definition (Units)Volume Litre l, L 1 l = 1

Page 49

Units, conversion factors and tables3.1.8 Temperature scales and conversionsTemperature scale UnitConversion formulasKelvin Celsius FahrenheitKelvin (

Page 50

3.1 Units, conversion factors and tablesThe Anglo-Saxon units (also referred to as Anglo-American meausrement systems) are derived from old English sy

Page 51 - 1.3 Insulation of vessels

Units, conversion factors and tablesOverview Imperial units and conversion to SI-Units:Standard measures of volumeSpecific measures of volumeMeasures

Page 52

3.1 Units, conversion factors and tables3.1.10 Imperial (Anglo-Saxon) unitsOverview Imperial units and conversion to SI-Units:Force, weight SpeedEnerg

Page 53

Units, conversion factors and tables3.1.11 Conversion of energy and heat scales3.1.12 Conversion of power scalesUnitJoule(J)Kilojoule(kJ)Megajoule(MJ)

Page 54 - Cladding

3.1 Units, conversion factors and tables3.1.13 Conversion of pressure scales3.1.14 Conversion of SI-units into Imperial units, pre-SI units and techni

Page 55

Units, conversion factors and tables3.1.15 Density Conversion tablelb / ft3kg / m3lb / ft3kg / m31 16 8.75 1401.25 20 9 1441.5 24 9.25 1481.75 28 9.5

Page 56

3. Tables3.2 Product properties insulation and cladding materials3.2.2 Cladding materials3.2.2.1 Application selector for claddingsMaximum surface

Page 57 - 1.4 Insulation of columns

1.1 Planning and preparation40” (1000) 40” (1000)40” (1000)31.5” (800)A. Functional requirementsa) Object dimensionsThe space requirements of the insu

Page 58 - 5.Cladding

Product properties insulation and cladding materials3.2.2.2 Product properties and standards3.2.2.3 Thickness metal cladding in accordance with CINICl

Page 59

3.2 Product properties insulation and cladding materials3.2.2 Cladding materials3.2.2.4 Thickness metal cladding in accordance with DIN 41403.2.2.5

Page 60 - 2" (50 mm)

Usage tables3. Tables3.3 Usage tables3.3.1 Construction materials3.3.2 Fluids which are commonly used in process industryMaterial Density lb / ft3The

Page 61

3.3 Usage tables3.3.2 Fluids which are commonly used in process industryGroup Material Density lb/ft3Specific heat capacity BTU/(lb F) at 70 °F OilsS

Page 62

Usage tables3.3.4 Conversion factors in relation to the heat of combustionFuelHeat of combustion MBTU/1000lbConversion Factor lb CO2 /MBTUConversion f

Page 63 - Construction

3.3 Usage tables3.3.5 Specific enthalpy super heated steam in kJ/kgPressure in barSteam temperature in °C150 200 250 300 350 400 450 500 600 700 8001

Page 64 - insulation

Usage tables3.3.6 Density super heated steam kg/m3Pressure in barSteam temperature in °C150 200 250 300 350 400 450 500 600 700 8001 0.52 0.46 0.42 0.

Page 65

3.3 Usage tables3.3.7 Dew point tableAir temperatureMaximum water content grain/ft3Maximum cooling (°F) of air temperature (to avoid condensation) at

Page 66 - Insulation of

Usage tables3.3.8 Climate data3.3.8.1 Average climate dataNorth America Min. Temperature (1% Frequency)Max. Temperature (1% Frequency)Winter Wind(1% F

Page 67

3.3 Usage tables3.3.8.1 Average climate dataArticsAnnual Temperature (°C)Min. Temperature (°C)Max. Temperature (°C)Antarctica, Ellisworth -26 -37 -5A

Page 68 - Protrusions within tank tops

Planning and preparationMinimum distances within range of pipe flanges; dimensions in inches (mm)4” (100) 4” (100) 4” (100)4” (100) 4”(100)a = distan

Page 69 - Watertight covering

Usage tablesMiddle EastAnnual Temperature (°C)Min. Temperature (°C)Max. Temperature (°C)Bahrain 25 - -Gaza Strip 19 13 26Iran, Tehran 17 1 31Iran, Ba

Page 70

3.3.8.1 Average climate dataSouth AmericaAnnual Temperature (°C)Min. Temperature (°C)Max. Temperature (°C)Argentina, Buenos Aires 16 10 23Brazil, Rio

Page 71 - 1.6 Insulation of boilers

Usage tablesBelgiumTemperature (°C)Humidity(%)Antwerpen 9,6 -Beauvechain 9,2 -Botrange 5,7 -Brussel 9,7 81Chièvres 9,0 -Dourbes 8,6 -Elsenborn 5,7 -Fl

Page 72 - components in

3.3 Usage tables3.3.8.1 Average climate dataGermanyTemperature (°C)Humidity(%)Berlin 9.1 77Braunschweig 8.6 -Bremerhaven 8.8 -Dresden 9.3 74Essen 9.5

Page 73

Usage tables3.3.8.2 Wind speedGenerally speaking, the wind speed is also dependent on the height and location (inland, coastal). In order to calculate

Page 74

3.3.9 Guidelines average velocities in pipe workType of fluid / piping Velocity (m/s) (ft/s)Steam pipingSaturated steam 20 to 35 650 to 1150LP(low-pre

Page 75

Usage tablesNominal Pipe Size(NPS in inch)Nominal diameter (DN/Metric)Outer diameter(inch)Outer diameter(mm) 1/8 DN 6 0.406 10.3 1/4 DN 8 0.539 13.7

Page 76 - Insulation of the buckstays

Item no.Temperature range in °F 120 to 210 300 to 575 750 to 930Equivalent length in (ft)1 Flanges for pressure stages PN 25 to PN 1001.1 Uninsulated

Page 77

Usage tables3.3.12 Minimum radius ProRox® boards (slabs)Minimal radius ProRox® boards (slabs)ProductInsulation thickness (inches)1 1.5 2 2.5 3 3.5 4

Page 78

3.3.13 Fire curve: ISO and hydrocarbonISO fire curveHydrocarbon fire curveTemperature (°C)Time (min.)14001200100080060040020000 50 100 150 200 250

Page 79

1.1 Planning and preparation A. Functional requirementsb) Operation of the installationTo select a suitable insulation system, the operating method of

Page 80 - (100 mm)

Usage tablesNotes167

Page 81

Notes168

Page 82

4Industrial insulationProductsProductsHigh Temperature Industrial SolutionsNew product names, logical structureEach product name is structured in the

Page 83 - 1. Duct wall - 2

4Industrial insulationProductsProductsHigh Temperature Industrial SolutionsNew product names, logical structureEach product name is structured in the

Page 84

New Old NominalName Name DensityMineral Fibre Preformed Pipe InsulationFor technical data sheets, please visit www.roxul.comC547 ProRox®PS 960NATECHTO

Page 85

Through the ProRox® range, ROXUL® Industrial Insulation offers a wide assortment of high quality stone wool (mineral wool) insulation products for sus

Page 86 - Cold boxes

Insulation Type New Name Old Name Application Application ExampleRolled Pipe ProRox®MA 930NARHT®40 Wrap Thermal Towers, vessels, Wrap (Mat) large dia

Page 87

Applications ProRox® PS 960NA is a pre-formed mandrel wound stone wool (mineral wool) pipe section. The highly durable sections are supplied split and

Page 88

ApplicationsENERWRAP® MA 960NA is a rolled and faced stone wool insulation wrap (mat) designed for high temperature industrial applications where flex

Page 89

ThermalThermalApplicationsProRox® SL 930NA is a semi-rigid stone wool thermal insulation board (slab) for intermediate to high temperature industrial

Page 90

Planning and preparatione) Frost protectionInstallations that are situated outside are at risk from frost in the winter. In addition to the malfunctio

Page 91

ApplicationsProRox® SL 960NA is a rigid stone wool insulation board (slab) for high temperature industrial applications subject to light mechanical lo

Page 92

ProRox® SL 540NAApplicationsProRox® SL 540NA is a pressure resistant rigid stone wool insulation board (slab) designed for high temperature applicatio

Page 93

4. ProductsFor more detailed information such as: product performance, certification and standards, see our website: www.roxul.com178ApplicationsProRo

Page 94

ProRox® SL 450NAIndustrial FabricationApplicationsProRox® SL 450NA is a rigid stone wool insulation board (slab) that can be fabricated into high temp

Page 95

4. ProductsApplicationsProRox® SL 460NA is a rigid stone wool insulation board (slab) that can be fabricated into high temperature industrial pipe sec

Page 96

ApplicationsProRox® FSL 920NA is a flexible stone wool thermal insulation board (slab) for intermediate temperature industrial applications.Benefits:

Page 97

4. ProductsApplicationsProRox® FSL 940NA is a flexible stone wool thermal insulation board (slab) for high temperature industrial applications.Benefit

Page 98

ApplicationsProRox® MA 930NA is a rolled stone wool thermal insulation wrap (mat) for intermediate to high temperature industrial applications.Benefit

Page 99

4. ProductsFor more details contact your ROXUL® representative.ApplicationsProRox® GR 903 is a stone wool granulate with no additives. The granulate

Page 100

Watertight insulation claddingProRox® RocktightProRox® Rocktight, the watertight claddingAchieving the best insulation system for your application is

Page 101 - 2.1 Norms & Standards

1.1 Planning and preparation1.1 Planning and preparationB. Safety aspectsa) Personal protectionSurface temperatures in excess of 140 °F (60°C) can le

Page 102

4. ProductsReinforced polyester wrap (mat) positioned between two sheets of film.ProRox® Rocktight can be cut or trimmed into any shape.The polyester

Page 103

Industrial Insulation Process Manual Industrial Insulation Process Manual Industrial & Mechanical Installation GuidelinesROXUL INC.420 Bronte Stre

Page 104

Contents1. System solutions 71.1 Planning and preparation 111.2 Insulation of piping 231.3 Insulation of vessels 471.4 Insulation of columns 5

Page 105

Planning and preparation1.1 Planning and preparationprotection can only be achieved with a doubleskin covering. A doubleskin covering is a factory mad

Page 106

1.1 Planning and preparation1.1 Planning and preparation C. EconomicsIncreasing energy prices are tending to bring about a shift in economic insulatio

Page 107

Planning and preparation1.1 Planning and preparation1.1.2 Design & planning of the insulation workRequirements for insulation work must be inclu

Page 108 - Verbotsverordnung]

1.1 Planning and preparation1.1 Planning and preparation 1.1.3 Corrosion prevention In the case of cold insulation, if the object is made of non-all

Page 109

Planning and preparation1.1 Planning and preparationThe table further on this page, which has been derived from the standard DIN 4140, indicates the i

Page 110 - 2. Theory

1.1 Planning and preparation1.1.4 Storage of insulation materialsIncorrect storage of insulation materials outdoors can cause insulation to deteriorat

Page 111 - 2.2.1 Fire behavior

Insulation of piping1. System solutions1.2 Insulation of piping Piping plays a central role in many industrial processes in chemical or petrochemical

Page 112 - 2.2.2 Thermal conductivity

1.2 Insulation of pipingHot insulation systems Principally, a thermal insulation structure for piping consists of an appropriate insulating material,

Page 113 - Temperature

1.2 Insulation of pipingInsulation of pipingConsequently the number of thermal bridges, which have a negative influence on the insulation, is greatly

Page 114

1.2 Insulation of piping1. Pipe - 2. Insulation: ProRox® Pipe Sections or Pipe Wraps (Mats): ENERWRAP® MA 960NA - 3. Cladding1. Pipe - 2. Insulation:

Page 115 - BS 2972

Contents1. System solutions 71.1 Planning and preparation 111.2 Insulation of piping 231.3 Insulation of vessels 471.4 Insulation of columns 5

Page 116 - EN14706 (replaces AGI Q132)

Insulation of pipingRequired insulation thicknesses If the three insulation systems are compared, taking into consideration similar heat losses, clear

Page 117 - Static loads (e.g. cladding)

1.2 Insulation of pipingSelection of pipe insulation systemsGenerally, the best insulation is achieved using ProRox® Pipe Sections. The preformed sect

Page 118 - ASTM C692

Insulation of piping1.2.1 Insulation with pipe sectionsGenerally, the best insulation is achieved using ProRox® Pipe Sections. The sections can be use

Page 119 - 2.2.5 Water repellency

InstallationBefore starting the insulation works, ensure that all preparatory work on the object has been completed. Refer to Chapter 1.1 for details.

Page 120

Insulation of piping1.2.2 Insulation with pipe wraps (mats)Pipe wraps (mats), such as ENERWRAP® MA 960NA are the latest development in the insulation

Page 121 - 2.2.8 Compression resistance

InstallationBefore starting the insulation works, ensure that all preparatory work on the object has been completed. Refer to Chapter 1.1 for details.

Page 122

Insulation of piping1.2.3 Insulation with wired matsPipe insulation with wired mats has been a time-tested universal solution for many decades now. Du

Page 123

1.2.4 Insulation support A. SpacersThe purpose of spacers is to keep the cladding at a predetermined distance from the pipe. Spacers are essential wh

Page 124 - A·(∆T ⁄ L)

Insulation of pipingB. Support constructionThe purpose of support structures is to transfer the mechanical load of the insulation system and the force

Page 125

1.2.5 CladdingSuitable cladding should be applied to protect the insulation from weather influences, mechanical loads and (potentially corrosive) poll

Page 126 - 2.3.2 Heat transfer

Contents1. System solutions 71.1 Planning and preparation 111.2 Insulation of piping 231.3 Insulation of vessels 471.4 Insulation of columns 5

Page 127 - Calculation bases

Insulation of pipingThe recommended sheet thickness deviates to a certain level per standard/country. The thickness recommended by CINI is shown in th

Page 128

1.2 Insulation of piping 1.2.5 Cladding Cladding in corrosive environmentsTo guarantee the functionality of industrial/mechanical insulation (sometime

Page 129 - ∆ϑ ϑϑ=−≤

Insulation of pipingPipe hangers in direct contact with the pipingProRox® Rocktight requires a dry, clean (ventilated) work environment. For outdoor a

Page 130 - Industrial insulation

1.2.7 Insulation of valves and flanges Heat loss incurred through non insulated fixtures such as valves and flanges are substantial, even at low tempe

Page 131

Insulation of pipingLeakagesWith pipes where a leaking fluid content could damage the insulation or the coating system in the removable covering, moun

Page 132 - 3. Tables

1.2 Insulation of piping 1.2.7 Insulation of valves and flanges 1.2.8 Insulation of pipe elbows and TpiecesThe cladding of elbows and T-pieces is su

Page 133

Insulation of piping1.2.9 ReducersPipes that branch out with many outlets reduce the pipe diameter. Examples of how to install reducers follow:The dia

Page 134

1.2.10 Expansion jointsIn thermal insulation systems, large differences between the piping and the cladding temperature can occur. The materials used

Page 135

Insulation of piping1.2.11 TracingWhen media are transported over long distances, in particular, the media inside the piping can spoil, set or be at r

Page 136 - 3.1.2 Mathematical symbols

1.2.12 Foot trafficAvoid walking on insulated pipes, as this can damage the insulation. Damage caused by foot traffic includes dented sheet cladding a

Page 137 - 3.1.4 Greek alphabet

ROXUL® insulation provide superior thermal and acoustical performance and are fire resistant, water repellent, non-corrosive and resistant to mold. Sp

Page 138 - SI Base units

Insulation of vessels1. System solutions1.3 Insulation of vesselsVessels are a major component in installations for various procedures in almost all f

Page 139 - ϑ (or t)

Selection and installation of the insulationSelecting the appropriate insulation depends on the operating method, the installation temperature, the d

Page 140

Insulation of vesselsThese values can only beused as reference values. In each individual case, determine whether different strap measurements and in

Page 141

1.3 Insulation of vessels Selection and installation of the insulation 1.3 Insulation of vessels Insulation of a vessel base 2"(50 mm) 2"

Page 142 - Fahrenheit

Insulation of vesselsSupport constructions and spacers The application of support constructions and spacers on vessels is essential. The objective of

Page 143 - Area measurements

1.3 Insulation of vessels Selection and installation of the insulation Preferably use profiled sheets for vessels with a large surface area. They of

Page 144 - Measures of weight and mass

Insulation of columns1. System solutions1.4 Insulation of columnsColumns are pillar-shaped vessels, which are mainly used in the (petro) chemical indu

Page 145 - Pressure, stress

1.4 Insulation of columns Insulation systems for columnsSelection and installation of the insulation Selecting the appropriate insulation depends on

Page 146

Insulation of columns1. Support construction - 2. Mounting support - 3. Reinforcement ring - 4. ProRox® insulation - 5.CladdingIn a wide variety of

Page 147

1.4 Insulation of columns Selection and installation of the insulationFire protection in column skirts The fire protection quality of a column primar

Page 148 - Density

ROXUL®Industrial InsulationROXUL  an independent organization with the ROCKWOOL Group - is a leading supplier of high quality stone wool products in

Page 149

Insulation of columnsSupport constructions and spacers The application of support constructions and spacers on columns is essential. The objective of

Page 150

1.4 Insulation of columns Support constructions and spacersCladdingThe cladding of columns protects the insulation against mechanical influences and t

Page 151 - 3.2.2 Cladding materials

1. System solutionsInsulation of storage tanks1.5 Insulation of storage tanksThe availability of raw materials, fuels and the storage of end products

Page 152

The applicable standards and regulations must also be observed. A few examples follow: ASTM C1696 "Standard Guide for Industrial Insulation Sy

Page 153 - 3.3 Usage tables

Insulation of storage tanksCladdingA metal cladding is generally applied for the tank wall and top. Thanks to its light weight, low costs and ease of

Page 154 - Usage tables

Support rings With vertical applications, the weight of the insulation can damage the insulation layer below. To avoid damaging the insulation, fit ho

Page 155

Insulation of storage tanksTank wall and tank top connection A rainwater shield is fitted at the seam between the tank wall and tank top to prevent l

Page 156

Protrusions within tank wallsProtrusions within the tank wall insulation may lead toleakage of rainwater or pollution with chemical substances. Keep

Page 157

Insulation of storage tanksProtrusions within tank topsProtrusions within the tank top insulation may lead to leakage of rainwater or pollution with

Page 158 - 3.3.8 Climate data

Foot traffic Tank tops are subject to foot traffic. To ensure the insulation system is resistant to foot traffic, apply a pressure-resistant board (sl

Page 159

The ROXUL® IndustrialInsulation Process ManualKnow-how for designers, engineers, site supervisors and managers of industrial plantsEnergy keeps the wo

Page 160

1. System solutionsInsulationof boilers1.6 Insulation of boilersHot water boilers and boilers for the production of water vapor under high pressures a

Page 161

1.6 Insulation of boilers 1.6.1 Insulation of fire tube boilersLoad bearing ProRox® insulation is a proven solution in the insulation of flame tube-sm

Page 162

Insulationof boilers1.6.2 Supercritical steam generatorsIn the modern energy and heat economy, super critical steam generators, which burn fossil fuel

Page 163

1.6 Insulation of boilers 1.6.2 Supercritical steam generatorsHandlesHandles are reinforcement elements, which are fitted vertically between the bucks

Page 164 - 3.3.8.2 Wind speed

Insulationof boilerstemperature ranges, as are often encountered in dead spaces. Outer layers can be constructed with different types of ProRox® insul

Page 165

1.6 Insulation of boilers 1.6.2 Supercritical steam generatorsConvection in the insulationWith vertical insulation constructions in particular, where

Page 166

Insulationof boilersInsulation of the buckstaysBuckstays (girders) that are exposed to heat are insulated and fitted with a casing. An example follows

Page 167

1.6 Insulation of boilers 1.6.2 Supercritical steam generatorsInsulation of dead spacesDead spaces located in front of the boiler wall or roof contain

Page 168 - boards (slabs)

1. System solutionsInsulation of flue gas ducts1.7 Insulation of flue gas ductsBurning fossil fuels produces flue gases, which are guided through flu

Page 169

1.7 Insulation of flue gas ducts 1.7.1 Installation of the insulation systems for flue gas ductsObserve the following when pinning the insulation:

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Flow Of EnergyIn addition, the right insulation keeps temperatures, for example in pipes and storage tanks, within strict tolerances, thereby ens

Page 171

Insulation of flue gas ductsIn the case of non-steady operation, for example, when starting up the installation causes fluctuating flue gas temperatu

Page 172 - Products

1.7 Insulation of flue gas ducts 1.7.1 Installation of the insulation systems for flue gas ductsIn the case of profiles measuring above 10" (24

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Insulation of flue gas ductsDuct located outdoors with a cladding constructed as apent (single sloping) roof1. Duct wall - 2. ProRox® insulation - 3

Page 174 - C547 - Pipe

1.7 Insulation of flue gas ducts 1.7.2 Cladding of flue gas ductsDuct located outdoors with a cladding constructed as a saddle (double sloping) roof1.

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Insulation of flue gas ducts1.7.3 Acoustic insulation of flue gas ductsThe thermal insulation of flue gas ducts influences the propagation of airborn

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1. System solutions1.8 Cold boxesMany industrial applications use gases such as oxygen, nitrogen and argon. These gases are obtained using cryogenic g

Page 177 - Thermal & Compression

Cold boxesfitted. Densities of at least 9.4 lb/ft3 (150 kg /m3) are feasible. The official requirement according to the AGI Q118 standard is 10 to 12.

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TheoryTheory2Industrial insulationTheory

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PetrochemicalsOilGasCoalWasteGas ProcessingEnd ProductsExploration, drilling and productionProcessing industryConsumptionFlow of energyIndustrialMarin

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Table of contents2.1 Norms & Standards 882.1.1 Overview of different norms & standards 882.1.2 Insulation specification 89 a) ASTM s

Page 183 - Industrial Fabrication

2. Theory2.1 Norms & Standards2.1.1 Overview of different norms & standardsThere are numerous standards, guidelines and specifications for t

Page 184 - Comfort/Multi-purpose

2.1.2 Insulation specificationThe insulation specification is part of the plant owner or contractors specification. It generally contains: Guidelines

Page 185 - FSL 930

1.1 Planning and preparation2.1 Norms & Standards2.1.2 Insulation specificationb) PIP - guidelinesProcess Industry Practices (PIP) is a consortium

Page 186 - FSL 960

1.1 Planning and preparationc) Canadian StandardsThe SCC (Standards Council of Canada) mandate is to promote efficient and effective voluntary standar

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2.1 Norms & Standards2.1.2 Insulation specificationg) European standardization (CEN)In order to remove technical barriers to trade, the European U

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h) CE-mark The CE marking as it is legally called since 1993 (per directive 93/68/EEC) - abbreviation of French: Conformité Européenne, meaning "

Page 189 - Rocktight

2.1 Norms & Standards2.1.2 Insulation specificationi) DIN Standards & GuidelinesDeutsches Institut für Normung e.V. (DIN; in English, the Germ

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j) AGI “Arbeitsgemeinshaft Industriebau e.V”. (AGI) isaGerman association of manufacturers, engineering companies and universities. AGI was founded

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2.1 Norms & Standards2.1.2 Insulation specificationk) BFA WKSB ‘Deutsche Bauindustrie’ is a German branch organization within the building &

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